Bespoke foam packing inserts are superb for transporting, organising, and protecting products. But what are they, and how can they benefit you as a business or consumer?
What Are Bespoke Foam Packaging Inserts?
Bespoke foam packing inserts are custom-made cushioning solutions tailored to fit the exact shape of a product. Unlike generic packaging materials, these inserts hold the item securely in place, preventing movement and reducing damage.
Benefits of Custom Packaging Foam Inserts
This type of foam, regardless of industry, can grant businesses and individuals many benefits, including:
- Enhanced product protection: These foams precisely fit the shape and size of the product and storage container, reducing the risk of damage by absorbing shocks and vibrations.
- Reduced costs due to less damage and returns: By ensuring the product is cushioned and secure in position, these inserts help reduce product damage during transportation.
- Improved packing efficiency and productivity: Custom packaging foam inserts also improve product packing and unpacking, improving organisation, lowering handling time, and optimising space utilisation.
Customisation Options for Custom Foam Packaging Inserts
Bespoke foam packing inserts can be completely customised to suit all needs. You can choose from foam type, colour, thickness, size, and insert type.
Foam Type
At Red Box Foam, we offer two key types of foam:
Polyethylene Closed Cell – Cross Linked

This type of foam is perfect for presentation packing or displays. It comes in various options as well.:
- LD45: Lightweight choice for shadow boards, toolkits, workshop equipment, etc.
- LD33: Similar to LD45 but has a lower density, ideal for flight cases.
- LD15 to HD110: Comes in both linked types and is also available as SD (Static Dissipative)
Polyethylene Closed Cell – Non-Cross Linked
This type of foam is a high-quality packing foam. Generally, it’s used to protect electronics, like cameras and instruments. The foam itself can also be purchased in an anti-static and fire retardant option.
From LD15 to HD110, all come in cross-linked or non-cross-linked.

Foam Colour

All of our bespoke foam packing inserts can be customised in colour. This is ideal for branding, organisation, or just general aesthetics. There are more than enough colour options to suit a range of requirements.
Foam Thickness & Size
Businesses can choose from varying foam thicknesses to achieve the ideal balance between protection and space efficiency. All foam can also be custom in size and shape to fit all storage containers.
Insert Types
By following modern precision-cutting techniques, we can create packaging inserts for all insert types. It doesn’t matter if it’s for tools, camera equipment, or anything else, each insert will be carefully outlined to fit the product.
Applications for Various Industries
Application | Description | Benefits |
---|---|---|
Gun Cases | Securely holds firearms and accessories, preventing movement during transport. | ● Prevents damage ● Complies with regulations ● Custom-fit compartments |
Cameras & Photography | Protects cameras, lenses, and drones from shocks and vibrations. | ● Absorbs impact ● Organised storage ● Shields from dust and moisture |
Tools & Engineering | Keeps tools and instruments secure and easy to access. | ● Reduces wear ● Organised layout ● Prevents loss |
Transportation & Logistics | Protects fragile items during shipping. | ● Reduces damage ● Lowers return rates ● Uniform packing |
Medical Equipment | Ensures safe transport of instruments and devices. | ● Prevents contamination ● Custom-fit inserts ● Sterile storage |
Luxury Packaging | Enhances product presentation and protection. | ● Premium unboxing ● Prevents scratches ● Custom branding |
Aerospace Components | Safeguards sensitive parts from impact and dust. | ● Precise fit ● Reduces handling damage ● Meets industry standards |
Electronics & Circuit Boards | Provides anti-static protection for delicate components. | ● Prevents static damage ● Shock absorption ● Safe handling |
Automotive Parts | Protects car parts and sensors during transport. | ● Prevents scratches ● Organised storage ● Reduces defects |
Retail & Display | Custom packaging for premium products. | ● Enhances branding ● Creates luxury appeal ● Secure fit |
Why Choose Red Box Foam for Your Packaging Need
When selecting bespoke foam packing inserts, Red Box Foam stand as a trusted leader in the UK market.
- 10+ Years of Experience: We’ve built a strong reputation for developing precision-engineered foam solutions for various industries.
- 24-Month Warranty: All our foam inserts come with a 24-month warranty, offering our clients peace of mind and assurance.
- ISO Accredited: Our commitment to quality, consistency, and safety is backed by our ISO accreditation.
- Complete Customisation: Everything can be customised, from the type of material, insert, shape, colour, and more, ensuring maximum satisfaction.
Conclusion
Bespoke foam packing inserts are superb for brands and individuals wanting to protect, organise, or transport their goods.
If you’re interested in purchasing custom foam packaging inserts, contact Red Box Foam today and start receiving the benefits of high-quality packing inserts.